Functions, Components, Selection, and Maintenance of Personal Fall Protection

Functions, Components, Selection, and Maintenance of Personal Fall Protection Systems*55

1. Functions of Personal Fall Protection Systems

  • Work Restraint
  • Work Positioning
  • Fall Arrest

1) Work Restraint Function

Scope of Application: Do not use when there is a fall risk!

Adjustment Method and Length: Adjust the working range via the connector’s length. Maximum length: 2m (GB6095-09/EN354).

System Components:

  • Full-body harness or positioning belt with restraint lanyard (non-shock-absorbing) or shock-absorbing lanyard.

Static Load Requirement for Anchor Points:

  • 13 kN (3,000 lb) (OSHA 1926)
  • 10kN(GB6095−09/EN795)

2) Work Positioning Function

Scope of Application: Secures workers at height, freeing both hands for tasks (also called “pole work” per GB6095-09). Allows limited free fall.

Length:

  • 0.6 m (2 ft) (OSHA)
  • 0.2–0.3 m (GB6095-09)

System Components:

  • Positioning belt or full-body harness with adjustable positioning lanyard.
  • Must be used with a fall arrest system if fall risk exists.

3) Fall Arrest Function

Scope of Application: Prevents contact with lower surfaces/objects during a fall, ensuring impact forces remain below permissible standards.

Length: System performance and usage depend on maximum free-fall distance design:

  • 6 ft (1.8 m) (OSHA 1926)
  • 2 m (GB6095-09/EN364)

System Components:

  • Full-body harness (belts are prohibited per EN363/OSHA 1926).
  • Shock-absorbing connector (lanyard/fall arrester).

Static Load Requirement for Anchor Points:

  • 5,000 lb (22 kN) (OSHA 1926) or 2× impact force.
  • 10 kN (GB6095-09/EN795)

2. Components and Selection of Personal Fall Protection Systems

A complete system includes three inseparable components (ABC) plus rescue/descent solutions (D):

A. Anchorage (Anchor Points and Devices)

1) Definition: Anchor points refer to secure nodes (e.g., scaffolds, beams, lifelines).

2) Static Load and Placement:

  • Must withstand >10 kN static load for 3 minutes (EN795-B).
  • Positioned high enough to prevent collision with lower structures during a fall; ideally vertical to the work area.

3) Anchorage Devices: Connectors that link the fall protection system to anchor points.

4) Types:

  • Permanent/Fixed: Installed in high-frequency work areas.
  • Temporary/Removable: Removed after tasks; used where permanent anchors are unavailable.

5) Example: Xenon Horizontal Lifeline ① Provides continuous horizontal anchorage at any angle.

Specifications:

  • Mid-span supports up to 15m (8mm steel cable).
  • Supports 4 users simultaneously (8mm cable).
  • Energy absorbers, tension indicators, easy maintenance.
  • Compatible with most PPE; CE-certified, compliant with EN795, OSHA, ANSI, AS/NZS, GB 

C. Connectors

1) Definition: Critical components linking harnesses to anchors (e.g., shock-absorbing lanyards, fall arresters, rope grabs).

2) Function: Prevent free falls; selected based on work environment.

3) Note: Estimate potential fall distance to determine connector type.

4) Types:Shock-Absorbing Lanyards: For heights >6m. ② Y-Lanyards: For short-distance mobility. Fall Arresters: For limited fall distances (<6m). Rope Grabs: For vertical climbing.

B. Full-Body Harness

1) Definition: PPE worn by workers for fall protection.

2) Function: Prevents falls or safely suspends workers post-fall.

3) Note: Only full-body harnesses are permitted in fall protection systems.

4) Static Load Requirement: Each harness anchor must withstand >15 kN for 3 minutes (GB6095-2009, EN361, EN358).

5) Types:Single Anchor Harness: Common; rear D-ring is the preferred anchor. Dual Anchor Harness: Ideal for climbing. Positioning Harness: Combines work positioning and fall arrest.

D. Rescue and Descent Systems

Applications: Emergency escape, rescue, wind turbine tower access.

  1. Without Handwheel 
  2. With Handwheel 
  3. With Handwheel and Escape Function

Performance:

  • Complies with EN341/2008 (8000m endurance, 500m max descent, 250kg load capacity).
  • Weather-resistant, aluminum housing.
  • Cost-effective, low maintenance, smooth descent (1m/s).

Global Compliance: CE, OSHA, ANSI, ISO.

Additional PPE Categories

  • C. Eye/Face Protection
  • E. Respiratory Protection
  • F. Hearing Protection
  • H. Hand Protection
  • K. Body Protection
  • Foot Protection 

Product Index

  • M01 Safety Harness
  • M02 Shock Absorbers/Lanyards
  • M03 Retractable Lifelines
  • M04 Rope Grabs/Safety Ropes
  • M05 Anchor Connectors
  • M06 Ascenders/Descenders
  • M07 Tripod Systems
  • M08 Lifeline Systems 

8) Fall Distance Estimation

9) Examples of Incorrect Anchor Placement

a. Anchor Too Low b. Pendulum Effect